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The dowels need to be smooth, round, epoxy and made of bond breaker coated steel conforming to requirements. The bond breaker is to be applied on all surfaces of the dowel bar. The expansion caps belong at each end of the dowel bar and the dowel bar support chairs are used to firmly hold the dowels centered in the slots during backfill operations.
Depending on the FBE coating system, full cure can be achieved in less than one minute to few minutes in case of long cure FBE's, which are used for internal pipe coating applications. Rebars are coated in a similar manner as coating application, on the exterior of pipes. For FBE coating application on the interior of pipe surface, a lance is used.
Zinc-galvanization or epoxy-coating can improve the corrosion resistance of rebar, but have also other disadvantages such as their lower surface adhesion to concrete (risk of slip), the possible formation of cathodic and anodic zones conducive to galvanic corrosion if the protective coating is locally punctured or damaged, and their higher costs.
The diameter of the equivalent large format round shape is rounded to the nearest 1 ⁄ 8 inch to provide the bar size. For example, #9 bar has a cross section of 1.00 square inch (6.5 cm 2), and therefore a diameter of 1.128 inches (28.7 mm). #10, #11, #14, and #18 sizes correspond to 1 1 ⁄ 8 inch, 1 1 ⁄ 4, 1 1 ⁄ 2, and 2-inch square ...
(2) The thermal expansion coefficients of concrete and steel are so close (1.0 × 10 −5 to 1.5 × 10 −5 for concrete and 1.2 × 10 −5 for steel) that the thermal stress-induced damage to the bond between the two components can be prevented. (3) Concrete can protect the embedded steel from corrosion and high-temperature induced softening.
3,4-Epoxycyclohexylmethyl-3',4'-epoxycyclohexane carboxylate (ECC) is a cycloaliphatic epoxy resin which is used in many industrial applications. It reacts by cationic polymerization using thermolatent photoinitiators to form crosslinked insoluble thermosets .