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The addition of an accelerator speeds the setting time and thus cure time starts earlier. [1] This allows concrete to be placed in winter with reduced risk of frost damage. [2] Concrete is damaged if it does not reach a strength of 500 pounds per square inch (3.4 MPa) before freezing. [3]: 19
Accelerated curing is any method by which high early age strength is achieved in concrete. These techniques are especially useful in the prefabrication industry, wherein high early age strength enables the removal of the formwork within 24 hours, thereby reducing the cycle time, resulting in cost-saving benefits. [ 1 ]
Left: individual linear polymer chains Right: Polymer chains which have been cross linked to give a rigid 3D thermoset polymer. In materials science, a thermosetting polymer, often called a thermoset, is a polymer that is obtained by irreversibly hardening ("curing") a soft solid or viscous liquid prepolymer (). [1]
Properly curing concrete leads to increased strength and lower permeability and avoids cracking where the surface dries out prematurely. Care must also be taken to avoid freezing or overheating due to the exothermic setting of cement. Improper curing can cause spalling, reduced strength, poor abrasion resistance and cracking.
Figure 4: Evolution in time of storage modulus G' and loss modulus G" during a curing reaction. A simple way to monitor the change in viscosity, and thus, the extent of the reaction, in a curing process is to measure the variation of the elastic modulus. [7] To measure the elastic modulus of a system during curing, a rheometer can be used. [7]
In some cases, a freeze thaw cycle will be enough to create failure in the mortar joint. Straight lime mortar can also take a long time to fully cure and therefore work needs to be performed at a time of year where the weather conditions are conducive to the mortar setting properly.
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Concrete has a limited lifespan between batching / mixing and curing. This means that ready-mixed concrete should be placed within 30 to 45 minutes of the batching process to hold slump and mix design specifications in the US, [15] though in the UK, environmental and material factors, plus in-transit mixing, allow for up two hours to elapse. [16]