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Stacked blocks of geofoam at a construction site. Geofoam is expanded polystyrene (EPS) or extruded polystyrene (XPS) manufactured into large lightweight blocks. The blocks vary in size but are often 2 m × 0.75 m × 0.75 m (6.6 ft × 2.5 ft × 2.5 ft).
The first expanded polystyrene ICF Wall forms were developed in the late 1960s with the expiration of the original patent and the advent of modern foam plastics by BASF. [citation needed] Canadian contractor Werner Gregori filed the first patent for a foam concrete form in 1966 with a block "measuring 16 inches high by 48 inches long with a tongue-and-groove interlock, metal ties, and a waffle ...
Rastra blocks come in different sizes, and can be easily cut with woodworking tools to form the desired shape. These blocks are commonly attached together with clamps or glue to form a grid-like system inside. Rebar is then run through the grid, which is then filled with concrete.
In the United States, the International Building Code and ASTM International define Exterior Insulation and Finish System (EIFS) as a non-load-bearing exterior wall cladding system that consists of an insulation board attached either adhesively, mechanically, or both, to the substrate; an integrally reinforced base coat; and a textured protective finish coat.
The building was dismantled in 1978, and most of the panels retained their original strength with the exception of paperboard, which is unsuited to outdoor exposure. Panels consisting of polystyrene core and paper overlaid with plywood skins were used in a building in 1967, and as of 2005 the panels performed well.
Foam concrete is a versatile building material with a simple production method that is relatively inexpensive compared to autoclave aerated concrete. [1] Foam concrete compounds utilising fly ash in the slurry mix is cheaper still, and has less environmental impact.