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Steel is made from iron and carbon. Cast iron is a hard, brittle material that is difficult to work, whereas steel is malleable, relatively easily formed and versatile. On its own, iron is not strong, but a low concentration of carbon – less than 1 percent, depending on the kind of steel – gives steel strength and other important properties.
His method let him produce steel in large quantities cheaply, thus mild steel came to be used for most purposes for which wrought iron was formerly used. [61] The Gilchrist-Thomas process (or basic Bessemer process ) was an improvement to the Bessemer process, made by lining the converter with a basic material to remove phosphorus.
The two main inputs into iron- and steel-making are a source of iron and a source of energy. Additional requirements are a fluxing material to remove the impurities, and alloy metals to give particular properties to the metal. Raw materials used in US iron and steel production, 2012
Iron alloys are most broadly divided by their carbon content: cast iron has 2–4% carbon impurities; wrought iron oxidizes away most of its carbon, to less than 0.1%. The much more valuable steel has a delicately intermediate carbon fraction, and its material properties range according to the carbon percentage: high carbon steel is stronger but more brittle than low carbon steel.
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Iron ore is the raw material used to make pig iron, which is one of the main raw materials to make steel — 98% of the mined iron ore is used to make steel. [2] In 2011 the Financial Times quoted Christopher LaFemina, mining analyst at Barclays Capital, saying that iron ore is "more integral to the global economy than any other commodity ...
Bloomery type furnaces typically produced a range of iron products from very low-carbon iron to steel containing around 0.2–1.5% carbon. The master smith had to select pieces of low-carbon iron, carburize them, and pattern-weld them together to make steel sheets. Even when applied to a noncarburized bloom, this pound, fold, and weld process ...
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