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The efficiency can be plotted versus the helix angle for a constant friction, as shown in the adjacent diagram. The maximum efficiency is a helix angle between 40 and 45 degrees, however a reasonable efficiency is achieved above 15°. Due to difficulties in forming the thread, helix angle greater than 30° are rarely used.
Milling cutters may have from one to many teeth, with two, three and four being most common. Typically, the more teeth a cutter has, the more rapidly it can remove material. So, a 4-tooth cutter can remove material at twice the rate of a two-tooth cutter. Helix angle: The flutes of a milling cutter are almost always helical. If the flutes were ...
A very popular helix angle, especially for general cutting of metal materials, is 30°. For finishing end mills, it is common to see more tight spiral, with helix angles 45° or 60°. Straight flute end mills (helix angle 0°) are used in special applications, like milling plastics or composites of epoxy and glass.
Form-milling uses either a single- or multiple-form cutter. In one variant of form-milling, the single-form cutter is tilted to the helix angle of the thread and then fed radially into the blank. The blank is then slowly rotated as the cutter is precisely moved along the axis of the blank, which cuts the thread into the blank.
Lead angle is 90° to the helix angle between the helical tooth face and an equivalent spur tooth face. For the same lead, the lead angle is larger for smaller gear diameters. It is understood to be measured at the standard pitch diameter unless otherwise specified. A spur gear tooth has a lead angle of 90°, and a helix angle of 0°. See ...
A hob, the cutter used for hobbing. Hobbing is a machining process for gear cutting, cutting splines, and cutting sprockets using a specialized milling machine.The teeth or splines of the gear are progressively cut into the material (such as a flat, cylindrical piece of metal or thermoset plastic) by a series of cuts made by a cutting tool.