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Control charts are graphical plots used in production control to determine whether quality and manufacturing processes are being controlled under stable conditions. (ISO 7870-1) [1] The hourly status is arranged on the graph, and the occurrence of abnormalities is judged based on the presence of data that differs from the conventional trend or deviates from the control limit line.
The resulting plots are analyzed as for other control charts, using the rules that are deemed appropriate for the process and the desired level of control. At the least, any points above either upper control limits or below the lower control limit are marked and considered a signal of changes in the underlying process that are worth further ...
The above eight rules apply to a chart of a variable value. A second chart, the moving range chart, can also be used but only with rules 1, 2, 3 and 4. Such a chart plots a graph of the maximum value - minimum value of N adjacent points against the time sample of the range.
Control charts attempt to differentiate "assignable" ("special") sources of variation from "common" sources. "Common" sources, because they are an expected part of the process, are of much less concern to the manufacturer than "assignable" sources. Using control charts is a continuous activity, ongoing over time.
A control chart is a more specific kind of run chart. The control chart is one of the seven basic tools of quality control, which also include the histogram, pareto chart, check sheet, cause and effect diagram, flowchart and scatter diagram. Control charts prevent unnecessary process adjustments, provide information about process capability ...
There are distribution-free control charts for both Phase-I analysis and Phase-II monitoring. One of the most notable distribution-free control charts for Phase-I analysis is RS/P chart proposed by G. Capizzi and G. Masaratto. RS/P charts separately monitor location and scale parameters of a univariate process using two separate charts.
State based control can be thought of as an extension of the unit operation concept in the process industry. [7] Processes are designed with unit operations. With state-based control the control design is divided into units and those units further divided into states, with the proper operating discipline for each state designed in.
Multi-vari charts were first described by Leonard Seder in 1950, [1] [2] though they were developed independently by multiple sources. They were inspired by the stock market candlestick charts or open-high-low-close charts. [3] As originally conceived, the multi-vari chart resembles a Shewhart individuals control chart with the following ...