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The kraft process (also known as kraft pulping or sulfate process) is a process for conversion of wood into wood pulp, which consists of almost pure cellulose fibres, the main component of paper. The kraft process involves treatment of wood chips with a hot mixture of water, sodium hydroxide (NaOH), and sodium sulfide (Na 2 S), known as white ...
Recovery boiler is the part of kraft process of pulping where chemicals for white liquor are recovered and reformed from black liquor, which contains lignin from previously processed wood. The black liquor is burned, generating heat, which is usually used in the process of making electricity, much as in a conventional steam power plant .
The kraft process does less damage to the cellulose fibers than the sulfite process, thereby producing stronger fibers, but the sulfite process makes pulp that is easier to bleach. The chemical pulping processes use a combination of high temperature and alkaline (kraft) or acidic (sulfite) chemicals to break the chemical bonds of the lignin.
Mechanical pulping is the process in which wood is separated or defibrated mechanically into pulp for the paper industry.. The mechanical pulping processes use wood in the form of logs or chips that are mechanically processes, by grinding stones (from logs) or in refiners (from chips), to separate the fibers.
Chemical pulping involves dissolving lignin in order to extract the cellulose from the wood fiber. The different processes of chemical pulping include the Kraft process, which uses caustic soda and sodium sulfide and is the most common; alternatively, the use of sulfurous acid is known as the sulfite process, the neutral sulfite semichemical is treated as a third process separate from sulfite ...
A process flow diagram (PFD) is a diagram commonly used in chemical and process engineering to indicate the general flow of plant processes and equipment. The PFD displays the relationship between major equipment of a plant facility and does not show minor details such as piping details and designations.
Dissolving pulp is mainly produced chemically from pulpwood in a process that has a low yield (30 - 35% of the wood). This makes up of about 85 - 88% of the production. [2] Dissolving pulp is made from the sulfite process or the kraft process with an acid prehydrolysis step to remove hemicelluloses. For the highest quality, it should be derived ...
In kraft pulping knots are typically 0.5–3.0 % of the digester throughput. The knots are screened from the pulp, because if left in the pulp they may damage washing equipment and consume large amounts of bleaching chemicals. They are normally sent back to the digester and re-cooked so that their fibres are not wasted.