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An open single-cavity bullet mold and a closed two-cavity mold. A cast bullet is made by allowing molten metal to solidify in a mold.Most cast bullets are made of lead alloyed with tin and antimony; but zinc alloys have been used when lead is scarce, and may be used again in response to concerns about lead toxicity.
A shot tower is a tower designed for the production of small-diameter shot balls by free fall of molten lead, which is then caught in a water basin. The shot is primarily used for projectiles in shotguns , and for ballast , radiation shielding , and other applications for which small lead balls are useful.
The size of the lead shot that is produced is determined by the diameter of the orifice used to drip the lead, ranging from approximately 0.018 inches (0.46 mm) for #9 lead shot to about 0.025 inches (0.64 mm) for #6 or #7.0 shot, while also depending on the specific lead alloy that is used.
The rifle barrel has a forcing plug in the breech of the barrel to mold the bullet into the rifling with the use of a special ramrod. While successful in increasing accuracy, it was difficult to clean. 1855 Minié ball design from the U.S. Arsenal, Harper's Ferry, West Virginia
A round shot (also called solid shot or simply ball) is a solid spherical projectile without explosive charge, launched from a gun. Its diameter is slightly less than the bore of the barrel from which it is shot. A round shot fired from a large-caliber gun is also called a cannonball.
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