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It is mainly in the metal sheets. The insulation takes up a finite space, so the effective area the flux occupies is less than the physical area of the core. [2] The stacking factor depends on the thickness of the lamination of the steel sheets which comprise the core. The stacking factor is usually 0.9. The stacking factor is always less than 1.
Special splices (two-piece splices) are required on SD-type conductors as the gap between the trapezoidal aluminium layer and the steel core prevents the compression force on the splice to the steel core to be adequate. A two-piece design has a splice for the steel core and a longer and larger-diameter splice for the aluminium portion.
The wire drawing process is quite simple in concept. The wire is prepared by shrinking the beginning of it, by hammering, filing, rolling or swaging, so that it will fit through the die; the wire is then pulled through the die. As the wire is pulled through the die, its volume remains the same, so as the diameter decreases, the length increases.
In some applications wire sizes are specified as the cross sectional area of the wire, usually in mm 2. Advantages of this system include the ability to readily calculate the physical dimensions or weight of wire, ability to take account of non-circular wire, and ease of calculation of electrical properties.
This means that all pure copper (Cu) wires (which have not been subjected to distortion of their crystalline structure etc.), irrespective of their shape and size, have the same resistivity, but a long, thin copper wire has a much larger resistance than a thick, short copper wire. Every material has its own characteristic resistivity.
In either type of wire bonding, the wire is attached at both ends using a combination of downward pressure, ultrasonic energy, and in some cases heat, to make a weld. Heat is used to make the metal softer. The correct combination of temperature and ultrasonic energy is used in order to maximize the reliability and strength of a wire bond.
The formula to calculate the area in circular mil for any given AWG (American Wire Gauge) size is as follows.represents the area of number AWG. = (() /) For example, a number 12 gauge wire would use =:
In stricter senses, the term wire rope refers to a diameter larger than 9.5 mm (3 ⁄ 8 in), with smaller gauges designated cable or cords. [1] Initially wrought iron wires were used, but today steel is the main material used for wire ropes. Historically, wire rope evolved from wrought iron chains, which had a record of mechanical failure.