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Sheet metal forming, thread manufacturing, and other industrial operations may include moving parts, or contact surfaces made of stainless steel, aluminium, titanium, and other metals whose natural development of an external oxide layer through passivation increases their corrosion resistance but renders them particularly susceptible to galling.
The fundamental way to prevent fretting is to design for no relative motion of the surfaces at the contact. Surface roughness plays an important role as fretting normally occurs by the contact of the asperities of the mating surfaces. Lubricants are often employed to mitigate fretting because they reduce friction and inhibit oxidation.
Thread-locking fluid or threadlocker is a single-component adhesive, applied to the threads of fasteners such as screws and bolts to prevent loosening, leakage, and corrosion. Most thread-locking formulas are methacrylate -based and rely on the electrochemical activity of a metal substrate to cause polymerization of the fluid.
Thread seal tape lubricates, allowing for a deeper seating of the threads, and it helps prevent the threads from seizing when being unscrewed. [1] The tape also works as a deformable filler and thread lubricant, helping to seal the joint without hardening or making it more difficult to tighten, [ 2 ] and instead making it easier to tighten. [ 1 ]
These lines usually occur around holes or obstructions and cause locally weak areas in the molded part. [1] Knit lines are considered molding defects, and occur when the mold or/and material temperatures are set too low: thus the materials will be cold when they meet, so that they do not bond perfectly. This can cause a weak area in the part ...
In manufacturing, threading is the process of creating a screw thread.More screw threads are produced each year than any other machine element. [1] There are many methods of generating threads, including subtractive methods (many kinds of thread cutting and grinding, as detailed below); deformative or transformative methods (rolling and forming; molding and casting); additive methods (such as ...
It is very typical for molders to have their operators trim flash with hand tools at the molding machine between cycles. Many molders and OEMs seek out the use of batch processes including vibratory tumbling, cryogenic deflashing [ 4 ] or media blasting to remove unwanted flash from large batches of parts.
A hot top, also known as a feeder head, [5] is a specialized riser, used to help counteract the formation of pipes when casting ingots. It is essentially a live open riser, with a hot ceramic liner instead of just the mold materials. It is inserted into the top of the ingot mould near the end of the pour, and the rest of the metal is then ...