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Such an appropriately sized drill is called a tap drill for that size of thread, because it is a correct drill to be followed by the tap. Many thread sizes have several possible tap drills, because they yield threads of varying thread depth between 50% and 100%. Usually thread depths of 60% to 75% are desired.
The design was first proposed by the British Association in 1884 [1] [2] with a thread angle and depth based on the Swiss Thury thread, [3] it was adopted by the Association in 1903. The Thury thread was different in that it went both positive and negative all the way up to a size of −20 which was 75.2 mm diameter by 8.23 mm pitch (p). The ...
where is the tap drill size, is the major diameter of the tap (e.g., 10 mm for a M10×1.5 tap), and pitch is the pitch of the thread (1.5 mm in the case of a standard M10 tap) and so the correct drill size is 8.5 mm. This works for both fine and coarse pitches, and also produces an approximate 75% thread.
In the case of female threads, tap drill charts typically specify sizes that will produce an approximate 75% thread. A 60% thread may be appropriate in cases where high tensile loading will not be expected. In both cases, the pitch diameter is not affected. The balancing of truncation versus thread strength is similar to many engineering ...
Self-tapping screws can be divided into two classes: [3] those that displace material (especially plastic and thin metal sheets) without removing it, known as "thread-forming" self-tapping screws, and self-tappers with sharp cutting surfaces that remove the material as they are inserted, termed "thread-cutting" self-tapping screws.
For example, AN6 bolt has a 3 ⁄ 8-24 thread [3] whereas an -6 AN fitting has a 9 ⁄ 16-18 thread. [ 4 ] Originally parts were made compliant to the specification MIL-F-5509, but they are now controlled under SAE AS (Aerospace Standards) specifications AS4841 through AS4843 and AS4875.