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While most varieties of cast iron are weak in tension and brittle, ductile iron has much more impact and fatigue resistance, due to its nodular graphite inclusions. Augustus F. Meehan was awarded U.S. patent 1,790,552 in January 1931 for inoculating iron with calcium silicide to produce ductile iron subsequently licensed as Meehanite , still ...
Cast iron is made from pig iron, which is the product of melting iron ore in a blast furnace. Cast iron can be made directly from the molten pig iron or by re-melting pig iron, [4] often along with substantial quantities of iron, steel, limestone, carbon (coke) and taking various steps to remove undesirable contaminants.
Compacted graphite iron (CGI), also known as vermicular graphite iron (GJV, VG, [1] JV [2] or GGV from the German: "Gusseisen mit Vermiculargraphit" [3]) especially in non-English speaking countries, [4] is a metal which is gaining popularity in applications that require either greater strength, or lower weight than cast iron.
Micrograph of grey cast iron. Gray iron, or grey cast iron, is a type of cast iron that has a graphitic microstructure. It is named after the gray color of the fracture it forms, which is due to the presence of graphite. [1] It is the most common cast iron and the most widely used cast material based on weight. [2]
The mechanical properties of carbon fiber graphite-reinforced plastic composites and grey cast iron are strongly influenced by the role of graphite in these materials. In this context, the term "(100%) graphite" is often loosely used to refer to a pure mixture of carbon reinforcement and resin , while the term "composite" is used for composite ...
Some iron alloys, such as cast iron, can undergo graphitization heat treatment to improve their mechanical properties and machinability. During this process, the carbon dissolved in the iron alloy matrix separates and restructures as graphite, which gives the cast iron its specific characteristics, such as improved ductility and wear resistance.
The ductile to brittle transition temperature is lower than many other ductile iron alloys. In order to properly form the spherical-shaped nodules of graphite (called temper graphite nodules or temper carbon nodules) in the annealing process, care must be taken to ensure that the iron casting will solidify with an entirely white iron cross section.
In the iron–carbon system (i.e. plain-carbon steels and cast irons) it is a common constituent because ferrite can contain at most 0.02wt% of uncombined carbon. [6] Therefore, in carbon steels and cast irons that are slowly cooled, a portion of the carbon is in the form of cementite. [7]