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The dried mold is then assembled, preheated, and the metal poured. Finally, after the metal has solidified, the plaster is broken from the cast part. The mold is usually damaged from the metal so reusing is usually not done. Discarded plaster can be recycled by grinding but care must be used since silica dust causes permanent lung damage. [1] [2]
Plaster cast bust of George Washington by Jean-Antoine Houdon based on a life mask cast in 1786.. A plaster cast is a copy made in plaster of another 3-dimensional form. The original from which the cast is taken may be a sculpture, building, a face, a pregnant belly, a fossil or other remains such as fresh or fossilised footprints – particularly in palaeontology (a track of dinosaur ...
The mould material is usually applied as a thick liquid that takes the shape of the body. Body parts may also be dunked into containers of mold media (except plaster). Mold curing and reinforcement. The applied mold material cures to a more rigid and solid state. Sometimes a support mould is added at this point to support the thin, flexible mold.
Ceramic mold casting, also known ambiguously as ceramic molding, [1] is a group of metal casting processes that use ceramics as the mold material. It is a combination of plaster mold casting and investment casting. [2] [3] There are two types of ceramic mold casting: the Shaw process and the Unicast process. [4]
A stereotype mold ("flong") being made Stereotype casting room of the Seattle Daily Times, c. 1900. In printing, a stereotype, [note 1] stereoplate or simply a stereo, is a solid plate of type metal, cast from a papier-mâché or plaster mould taken from the surface of a forme of type. [1]: stereotype The mould was known as a flong. [note 2]
The mold is then separated to release the original sculpture. Once the mold is reassembled, at its most simple the casting material is poured into the void and left to set. Traditionally, molten bronze is used as the casting material, but modern alternatives include resin. When the cast sculpture has cooled or cured, the mold is again separated ...