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The PCI method is based on the simple concept of primary air (termed the "conveying gas") carrying pulverized coal which injected through a lance to the tuyere (mid-bottom inlet of a blast furnace), then mixed with secondary hot air (termed the "blast") supplied through a blowpipe in the tuyere and then piped to a furnace to create a balloon ...
For use in thermal power plants, coal is ground into dust using a device called a powdered coal mill. [1] The resulting product, called powdered coal or pulverized coal, is then generally used in a fossil fuel power plant for electricity generation. Pulverized coal is a significant dust explosion hazard, as large quantities are suspended in air ...
Metallurgical coal or coking coal [1] is a grade of coal that can be used to produce good-quality coke. Coke is an essential fuel and reactant in the blast furnace process for primary steelmaking. [2] [3] [4] The demand for metallurgical coal is highly coupled to the demand for steel. Primary steelmaking companies often have a division that ...
Coking is the process of heating coal in the absence of oxygen to a temperature above 600 °C (1,112 °F) to drive off the volatile components of the raw coal, leaving behind a hard, strong, porous material with a high carbon content called coke. Coke is predominantly carbon.
A coke oven at a smokeless fuel plant, Abercwmboi, South Wales, 1976. The industrial production of coke from coal is called coking. The coal is baked in an airless kiln, a "coke furnace" or "coking oven", at temperatures as high as 2,000 °C (3,600 °F) but usually around 1,000–1,100 °C (1,800–2,000 °F). [2]
The coal in the hopper is conveyed to the coal pulverizer by screw conveyor. The coal pulverizer will crush the coal into pulverized coal. In the coal burner, the pulverized coal mixes with air (high-speed air flow is generated by the draft fan on the coal burner), and is ignited by the oil burning igniter.
The rank of coal is correlated with its geologic history, as described in Hilt's law. In the ASTM system, any coal with more than 69% fixed carbon is classified by its content of carbon and volatiles. Coal with less than 69% fixed carbon is classified by its heating value. Volatiles and carbon are on a dry mineral free base; heating value is ...
Pieces of coal are crushed between balls or cylindrical rollers that move between two tracks or "races." The raw coal is then fed into the pulverizer along with air heated to about 650 °F (340 °C) from the boiler. As the coal gets crushed by the rolling action, the hot air dries it and blows out the usable fine coal powder to be used as fuel.