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Chromate conversion coating or alodine coating is a type of conversion coating used to passivate steel, aluminium, zinc, cadmium, copper, silver, titanium, magnesium, and tin alloys. [ 1 ] : p.1265 [ 2 ] The coating serves as a corrosion inhibitor , as a primer to improve the adherence of paints and adhesives , [ 2 ] as a decorative finish, or ...
This process is done by putting zinc or a zinc plated metal in a solution of sodium dichromate and sulfuric acid for a few seconds. [6] Zinc chromate can also be synthesized by using neutral potassium chromate (K 2 CrO 4) and zinc sulfate (ZnSO 4), which forms a precipitate. [7] K 2 CrO 4 + ZnSO 4 → ZnCrO 4 + K 2 SO 4
Some primers can be tinted to match more closely with the color of the finishing paint. If the finishing paint is a deep color, tinting the primer can reduce the number of layers of finishing paint that are necessary for good uniformity across the painted surface. Primers are also used to hide joints and seams to give a finished look.
A conversion coating is a chemical or electro-chemical treatment applied to manufactured parts that superficially converts the material into a thin adhering coating of an insoluble compound.
A phosphate coating is usually obtained by applying to the steel part a dilute solution of phosphoric acid, possibly with soluble iron, zinc, and/or manganese salts. The solution may be applied by sponging, spraying, or immersion. [6] Phosphate conversion coatings can also be used on aluminium, zinc, cadmium, silver and tin. [7] [8]
The Cronak process is a conventional chromate conversion coating process developed in 1933 by The New Jersey Zinc Company. [1] It involves immersing a zinc or zinc-plated article for 5 to 15 seconds in a chromate solution, typically prepared from sodium dichromate and sulfuric acid. [2]