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Factors to consider in surface grinding are the material of the grinding wheel and the material of the piece being worked on. Typical workpiece materials include cast iron and mild steel. These two materials don't tend to clog the grinding wheel while being processed. Other materials are aluminum, stainless steel, brass and some plastics.
The tolerances that are normally achieved with surface grinding are ±2 × 10 −4 inches (5.1 μm) for grinding a flat material and ±3 × 10 −4 inches (7.6 μm) for a parallel surface. [4] The surface grinder is composed of an abrasive wheel, a workholding device known as a chuck, either electromagnetic or vacuum, and a reciprocating table.
Also known as grinding, roughing or rough grinding. These finishes are coarse in nature and usually are a preliminary finish applied before manufacturing. An example would be grinding gates off of castings, deburring or removing excess weld material. It is coarse in appearance and applied by using 36–100 grit abrasive. [5]
Flat honing wheels are available with full faced layers of abrasive although grooves of different geometry can be introduced to enhance a better removal of material. These abrasives are fixed onto a steel plate. For vitrified bonded flat honing wheels, round or hexagonal pellets are used and are fixed to the steel plate with a special adhesive ...
Mill finish is the surface texture (or finish) of metal after it exits a rolling mill, extrusion die, or drawing processes, including sheet, bar, plate, or structural shapes. This texture is usually rough and lacks lustre; it may have spots of oxidation or contamination with mill oil.
A surface plate is a solid, flat plate used as the main horizontal reference plane for precision inspection, marking out (layout), and tooling setup. [1] The surface plate is often used as the baseline for all measurements to a workpiece, therefore one primary surface is finished extremely flat with tolerances below 11.5 μm or 0.0115 mm per ...
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