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Steel-rule die, also known as cookie cutter dies, are used for cutting sheet metal and softer materials, such as plastics, wood, cork, felt, fabrics, and paperboard. The cutting surface of the die is the edge of hardened steel strips, known as steel rule. These steel rules are usually located using saw or laser-cut grooves in plywood.
Rotary die cutting is die cutting using a cylindrical die on a rotary press and may be known as a rotary die cutter or RDC. A long sheet or web of material will be fed through the press into an area known as a "station" which holds a rotary tool that will cut out shapes, make perforations or creases, or even cut the sheet or web into smaller parts.
Shearing, also known as die cutting, [1] is a process that cuts stock without the formation of chips or the use of burning or melting. Strictly speaking, if the cutting blades are straight the process is called shearing; if the cutting blades are curved then they are shearing-type operations. [ 2 ]
A die cuts an external thread on cylindrical material, such as a rod, which creates a male threaded piece that functions like a bolt. Dies are generally made in two styles: solid and adjustable. An adjustable die may be adjusted either by an integrated screw or by a set of screws set in to the die holder (termed a "die stock").
Shearing may be permitted only in certain areas of the sheet due to limitations of the machinery (e.g. always across the whole sheet); Some cutting technologies (plasma) require some minimal offset between the parts; Nesting software may also have to take into account material characteristics, such as: Defects on material that must be discarded;
Specially surfaced plastic sheets can be laminated over a printed image to allow them to be safely written upon, such as with dry erase markers or chalk. Multiple translucent printed images may be laminated in layers to achieve certain visual effects or to hold holographic images. Printing businesses that do commercial lamination keep a variety ...
Price on Etsy: $1,650 While most blow molds are 100% plastic, this Santa face from the ’50s embedded in a wood frame is the only plastic piece classifying this decoration as a blow mold.
A common post-extrusion process for plastic sheet stock is thermoforming, where the sheet is heated until soft (plastic), and formed via a mold into a new shape. When vacuum is used, this is often described as vacuum forming. Orientation (i.e. ability/ available density of the sheet to be drawn to the mold which can vary in depths from 1 to 36 ...