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Iron ore is the raw material used to make pig iron, which is one of the main raw materials to make steel — 98% of the mined iron ore is used to make steel. [2] In 2011 the Financial Times quoted Christopher LaFemina, mining analyst at Barclays Capital, saying that iron ore is "more integral to the global economy than any other commodity ...
Steel mill with two arc furnaces. Steelmaking is the process of producing steel from iron ore and/or scrap.Steel has been made for millennia, and was commercialized on a massive scale in the 1850s and 1860s, using the Bessemer and Siemens-Martin processes.
Fining iron ore to make wrought iron from pig iron. The righthand illustration shows men working a blast furnace (Tiangong Kaiwu encyclopedia, 1637) Historians debate whether bloomery-based ironworking ever spread to China from the Middle East. One theory suggests that metallurgy was introduced through Central Asia. [36]
In the iron and steel industry, direct reduction is a set of processes for obtaining iron from iron ore, by reducing iron oxides without melting the metal. The resulting product is pre-reduced iron ore. Historically, direct reduction was used to obtain a mix of iron and slag called a bloom in a bloomery.
Most early processes in Europe and Africa involved smelting iron ore in a bloomery, where the temperature is kept low enough so that the iron does not melt. This produces a spongy mass of iron called a bloom, which then must be consolidated with a hammer to produce wrought iron.
The HIsarna ironmaking process is a direct reduced iron process for iron making in which iron ore is processed almost directly into liquid iron ().The process combines two process units, the Cyclone Converter Furnace (CCF) for ore melting and pre-reduction and a Smelting Reduction Vessel (SRV) where the final reduction stage to liquid iron takes place.
Pig iron, also known as crude iron, is an intermediate good used by the iron industry in the production of steel. It is developed by smelting iron ore in a blast furnace . Pig iron has a high carbon content, typically 3.8–4.7%, [ 1 ] along with silica and other dross , which makes it brittle and not useful directly as a material except for ...
Pelletizing iron ore is undertaken due to the excellent physical and metallurgical properties of iron ore pellets. [1] Iron ore pellets are spheres of typically 6–16 mm (0.24–0.63 in) to be used as raw material for blast furnaces.