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Machinability Rating= (Speed of Machining the workpiece giving 60min tool life)/( Speed of machining the standard metal) Machinability ratings can be used in conjunction with the Taylor tool life equation, =, in order to determine cutting speeds or tool life. It is known that B1112 has a tool life of 60 minutes at a cutting speed of 100 sfpm.
Tool steel is any of various carbon steels and alloy steels that are particularly well-suited to be made into tools and tooling, including cutting tools, dies, hand tools, knives, and others. Their suitability comes from their distinctive hardness , resistance to abrasion and deformation, and their ability to hold a cutting edge at elevated ...
Very hard steel (e.g. chisels, quality knife blades): HRC 55–66 (Hardened High Speed Carbon and Tool Steels such as M2, W2, O1, CPM-M4, and D2, as well as many of the newer powder metallurgy Stainless Steels such as CPM-S30V, CPM-154, ZDP-189. There are alloys that hold a HRC upwards 68-70, such as the Hitachi developed HAP72.
S1, a medium-carbon shock-resisting steel tool steel which combines moderate hardness with good impact toughness. Carbon content 0.40 - 0.55%. [11] W1, a water hardening tool steel. High carbon content. W2, a tool steel that holds its edge quite well but is not very tough.
Cutting speed may be defined as the rate at the workpiece surface, irrespective of the machining operation used. A cutting speed for mild steel of 100 ft/min is the same whether it is the speed of the cutter passing over the workpiece, such as in a turning operation, or the speed of the cutter moving past a workpiece, such as in a milling operation.
Low-alloy special purpose steel is a grade of tool steel characterized by its proportion of iron to other elements, the kind of elements in its composition, and its treatment during the manufacturing process. The three ASTM established grades of low-alloy special purpose steel are L2, L3, and L6. [1]