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Non-circular gear example Another non-circular gear. A non-circular gear (NCG) is a special gear design with special characteristics and purpose. While a regular gear is optimized to transmit torque to another engaged member with minimum noise and wear and with maximum efficiency, a non-circular gear's main objective might be ratio variations, axle displacement oscillations and more.
Common applications are screws, helical gears, and worm gears. The helix angle references the axis of the cylinder, distinguishing it from the lead angle, which references a line perpendicular to the axis. Naturally, the helix angle is the geometric complement of the lead angle. The helix angle is measured in degrees.
A disadvantage of helical gears is a resultant thrust along the axis of the gear, which must be accommodated by appropriate thrust bearings. However, this issue can be circumvented by using a herringbone gear or double helical gear, which has no axial thrust - and also provides self-aligning of the gears. This results in less axial thrust than ...
A cycloidal gear is a toothed gear with a cycloidal profile. Such gears are used in mechanical clocks and watches , rather than the involute gear form used for most other gears. Cycloidal gears have advantages over involute gears in such applications in being able to be produced flat (making them easier to polish, and thereby reduce friction ...
A crossed helical gear is a gear that operate on non-intersecting, non-parallel axes. The term crossed helical gears has superseded the term spiral gears. There is theoretically point contact between the teeth at any instant. They have teeth of the same or different helix angles, of the same or opposite hand.
A single set of helical teeth will produce a thrust parallel to the axle of the gear (known as axial thrust) due to the angular nature of the teeth. By adding a second set opposed to the first set, the axial thrust created by both sets cancels each other out. [3] When installing reduction gears on ships the alignment of the gear is critical.
Spiral bevel gear. A spiral bevel gear is a bevel gear with helical teeth. The main application of this is in a vehicle differential, where the direction of drive from the drive shaft must be turned 90 degrees to drive the wheels. The helical design produces less vibration and noise than conventional straight-cut or spur-cut gear with straight ...
Therefore, regardless of the worm's size (sensible engineering limits notwithstanding), the gear ratio is the "size of the worm wheel - to - 1". Given a single-start worm, a 20-tooth worm wheel reduces the speed by the ratio of 20:1. With spur gears, a gear of 12 teeth must match with a 240-tooth gear to achieve the same 20:1 ratio.