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For example, if the paint is applied in a wet film at a 100 μm thickness and the volume solid of paint is 50%, then the dry film thickness (DFT) will be 50 μm as 50% of the wet paint has evaporated. Suppose the volume solid is 100%, and the wet film thickness is also 100 μm.
Dry film conformal coating thickness measurement. An alternative to wet film measurement is by using eddy currents. The system works by placing the test head on the surface of the conformal coating. When liquid water is present, a pinhole can form in the coating. This is considered a defect and can be eliminated with appropriate steps and training.
Slot-die coating is a non-contact coating method, in which the slot-die is typically held over the substrate at a height several times higher than the target wet film thickness. [23] The coating fluid transfers from the slot-die to the substrate via a fluid bridge that spans the air gap between the slot-die lips and substrate surface.
Each bar will give a "theoretical wet film thickness" or, in other words, the thickness of the coating that should remain on the drawdown card after application. Even with high manufacturing tolerances, the actual wet film thickness can vary from 50% to 90% of the gap. There are multiple types of bar applicators, their forms and uses are shown ...
The direct measurements are still in demand where the real-world constraints of an uneven paint application are present, for example, the painting of buildings inevitably involves unevenness of the paint thickness due to the texture of a brush or a roller. The resulting perceived opacity is sometimes called an applied hiding power. ASTM D5150 ...
For measuring the comb gage is pushed perpendicular into the film using the measuring range that corresponds to the expected film thickness. The wet film thickness will fall between the clearance of the shortest tab that is wet and the clearance of the next shortest dry tab.
This film of submicrometer thickness advances ahead of the motion of the droplet and is found around the triple line. Furthermore, this precursor film allows the triple line to bend and take different conformations that were originally considered unfavorable.
Defines the thickness of the paper. Consistency of caliper throughout the paper web is an important consideration. An abrupt increase or decrease in caliper can affect the extent to which the printing plate or blanket contacts the paper and transfers a complete printed image, as well as other printability and runability issues.