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Worker placing a tire in a mold before vulcanization. Vulcanization (British English: vulcanisation) is a range of processes for hardening rubbers. [1] The term originally referred exclusively to the treatment of natural rubber with sulfur, which remains the most common practice. It has also grown to include the hardening of other (synthetic ...
RTV silicone rubber can be used to cast materials including wax, gypsum, low-melt alloys/metals, and urethane, epoxy, or polyester resins (without using a release agent). A more recent innovation is the ability to 3D print RTV silicones.
Sulfur vulcanization is a chemical process for converting natural rubber or related polymers into materials of varying hardness, elasticity, and mechanical durability by heating them with sulfur [citation needed] or sulfur-containing compounds. [1]
These particles are fully vulcanized rubber (typically EPDM rubber for most Santoprene TPV grades) in a thermoplastic phase (most often PP in the case of Santoprene TPV grades). Fully cross-linked or vulcanized means 98% or above, and because the morphology is "locked-in," it provides stable physical properties.
The sulfur chains attach themselves to the allylic carbon atoms, which are adjacent to C=C linkages. Vulcanization is a step in the processing of several classes of rubbers, including polychloroprene , styrene-butadiene, and polyisoprene, which is chemically similar to natural rubber.
In rubber, the curing is also induced by the addition of a crosslinker. The resulting process is called sulfur vulcanization. Sulfur breaks down to form polysulfide cross-links (bridges) between sections of the polymer chains. The degree of crosslinking determines the rigidity and durability, as well as other properties of the material. [5]
Rubber Technology is the subject dealing with the transformation of rubbers or elastomers into useful products, such as automobile tires, rubber mats and, exercise rubber stretching bands. The materials includes latex , natural rubber , synthetic rubber and other polymeric materials, such as thermoplastic elastomers .
In its uncured state, silicone rubber is a highly adhesive gel or liquid. To convert it to a solid, it must be cured, vulcanized, or catalyzed.This is normally carried out in a two-stage process at the point of manufacture into the desired shape, and then in a prolonged post-cure process.