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Oxide jacking has caused concrete spalling on walls of the Herbst Pavilion at Fort Mason Center in San Francisco. The expansive force of rusting, which may be called oxide jacking or rust burst, is a phenomenon that can cause damage to structures made of stone, masonry, concrete or ceramics, and reinforced with metal components.
Rust scale forming and flaking off from a steel bar heated to its forging temperature of 1200°C. Rapid oxidation occurs when heated steel is exposed to air. Rust is a general name for a complex of oxides and hydroxides of iron, [4] which occur when iron or some alloys that contain iron are exposed to oxygen and moisture for a long period of ...
Concrete wall cracking as steel reinforcing corrodes and swells. Rust has a lower density than metal, so it expands as it forms, cracking the decorative cladding off the wall as well as damaging the structural concrete. The breakage of material from a surface is called spalling.
The initiation time is related to the rate at which carbonation propagates in the concrete cover thickness.Once that carbonation reaches the steel surface, altering the local pH value of the environment, the protective thin film of oxides on the steel surface becomes instable, and corrosion initiates involving an extended portion of the steel surface.
Rust was also an important factor in the Silver Bridge disaster of 1967 in West Virginia, when a steel suspension bridge collapsed within a minute, killing 46 drivers and passengers who were on the bridge at the time. Similarly, corrosion of concrete-covered steel and iron can cause the concrete to spall, creating
Example of flat piece of concrete having dislodged with corroded rebar underneath, Welland River bridge across Queen Elizabeth Way in Niagara Falls, Ontario. The expansion of the corrosion products (iron oxides) of carbon steel reinforcement structures may induce internal mechanical stress (tensile stress) that cause the formation of cracks and disrupt the concrete structure.
In addition, threats to degradation (rust) of the steel components is a possibility if air voids are left in the original construction, due to too dry a mixture of the concrete being applied, or not forcing the air out of the structure while it is in its wet stage of construction, through vibration, pressurized spraying techniques, or other means.
Forging a structural member out of steel Cor-Ten rust coating. Stainless steel contains a minimum of 11% chromium, often combined with nickel, to resist corrosion. Some stainless steels, such as the ferritic stainless steels are magnetic, while others, such as the austenitic, are nonmagnetic. [81] Corrosion-resistant steels are abbreviated as CRES.