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Today superabsorbent polymers are made using one of three primary methods: gel polymerization, suspension polymerization or solution polymerization. Each of the processes have their respective advantages but all yield a consistent quality of product.
Solution polymerization is a method of industrial polymerization. In this procedure, a monomer is dissolved in a non-reactive solvent that contains a catalyst or initiator. The reaction results in a polymer which is also soluble in the chosen solvent. Heat released by the reaction is absorbed by the solvent, reducing the reaction rate.
Finally, pressure-induced polymerization applies pressure or compressive forces to solutions of monomers in order to create units which undergo polymerization and produce polymers. Another method tested in a study to produce sodium polyacrylate as an alternative to current methods began with Butyl acrylate-acrylic acid copolymer and poly (butyl ...
Suspension polymerization is divided into two main types, depending on the morphology of the particles that result. In bead polymerization, the polymer is soluble in its monomer and the result is a smooth, translucent bead. In powder polymerization, the polymer is not soluble in its monomer and the resultant bead will be porous and irregular. [5]
The manner in which polymerization is conducted is a highly evolved technology. Methods include emulsion polymerization, solution polymerization, suspension polymerization, and precipitation polymerization. Although the polymer dispersity and molecular weight may be improved, these methods may introduce additional processing requirements to ...
The polymerization is obtained with a broad molecular weight distribution due to the high viscosity and lack of good heat transfer. very high molecular weights are obtained. Gel effect. For reducing the disadvantages of bulk polymerization, the process can be carried out in a solution. This is known as solution polymerization. [2]
These may be liquid solutions (e.g. in aqueous solution), or solid solutions (e.g. a substance which has been plasticized). [2] The introduction into the polymer of small amounts of a solvent (plasticizer) reduces the temperature of glass transition, the yield temperature, and the viscosity of a melt.
The polymer solution casting process utilizes a mandrel, or inner diameter mold, that is immersed in a tank of polymer solution or liquid plastic that has been specifically engineered for the process. Due to a combination of thermal and frictional properties, the polymer solution then forms a thin film around the mold. [1]