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The volumetric mixer varies in capacity size up to 12 m 3 and has a production rate of around 60m 3 an hour depending on the mix design. Many volumetric concrete mixer manufacturers have innovated the mixer in capacity and design, as well as added features including color, multiple admixes, fiber systems, and the ability to do gunite or shotcrete.
A ready-mix plant blends all of the solid ingredients, while a central mix does the same but adds water. A central-mix plant offers more precise control of the concrete quality. Central mix plants must be close to the work site where the concrete will be used, since hydration begins at the plant.
Ready-mix concrete refers to concrete that is specifically manufactured for customers' construction projects, and supplied to the customer on site as a single product. It is a mixture of Portland or other cements, water and aggregates: sand, gravel, or crushed stone. [5]
A mix is then designed using cement (Portland or other cementitious material), coarse and fine aggregates, water and chemical admixtures. The method of mixing will also be specified, as well as conditions that it may be used in. This allows a user of the concrete to be confident that the structure will perform properly.
Shotcrete is an all-inclusive term for spraying concrete or mortar with either a dry or wet mix process. However, shotcrete may also sometimes be used to distinguish wet-mix from the dry-mix method. The term shotcrete was first defined by the American Railway Engineers Association (AREA) in the early 1930s. [6]
Tabby is a type of concrete made by burning oyster shells to create lime, then mixing it with water, sand, ash and broken oyster shells. [1] Tabby was used by early Spanish settlers in present-day Florida, then by British colonists primarily in coastal South Carolina and Georgia . [ 1 ]
When water is mixed with portland cement, the product sets in a few hours and hardens over a period of weeks. These processes can vary widely, depending upon the mix used and the conditions of curing of the product, [18] but a typical concrete sets in about 6 hours and develops a compressive strength of 8 MPa in 24 hours. The strength rises to ...
The amount of fibers added to a concrete mix is expressed as a percentage of the total volume of the composite (concrete and fibers), termed "volume fraction" (V f). V f typically ranges from 0.1 to 3%. The aspect ratio (l/d) is calculated by dividing fiber length (l) by its diameter (d).