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Sulfur concrete has a low porosity and is a poorly permeable material. Its low hydraulic conductivity slows down water ingress in its low porosity matrix and so decreases the transport of harmful chemical species, such as chloride (pitting corrosion), towards the steel reinforcements (physical protection of steel as long as no microcracks develop in the sulfur concrete matrix).
Oxidation of pyrite in clay formations in contact with concrete – this produces sulfuric acid which reacts with concrete. Bacterial activity in sewers – anaerobic sulfate reduction at work in the organic-rich sludges accumulated under water in the conduits produces hydrogen sulfide gas (H 2 S).
The sulfuric acid released by pyrite oxidation then reacts with portlandite (Ca(OH 2)) present in the hardened cement paste to give gypsum: H 2 SO 4 + Ca(OH) 2 → CaSO 4 · 2H 2 O. When concrete is carbonated by atmospheric carbon dioxide (CO 2), or if limestone aggregates are used in concrete, H 2 SO 4 reacts with calcite (CaCO
The hydrogen sulfide gas is biochemically oxidized in the presence of moisture to form sulfuric acid. The effect of sulfuric acid on concrete and steel surfaces exposed to severe wastewater environments can be devastating. [1] In the USA alone, corrosion causes sewer asset losses estimated at $14 billion per year. [2]
The sulfuric acid (H 2 SO 4) produced by pyrite oxidation also dissolves carbonates present in the surrounding clay, or directly in the concrete aggregates, freeing up the two main ingredients necessary for this very deleterious pathology.
A typical mixture is 3 parts of concentrated sulfuric acid and 1 part of 30 wt. % hydrogen peroxide solution; [1] other protocols may use a 4:1 or even 7:1 mixture. A closely related mixture, sometimes called "base piranha", is a 5:1:1 mixture of water, ammonia solution ( NH 4 OH , or NH 3 (aq) ), and 30% hydrogen peroxide.
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Sulfuric acid is a very important commodity chemical; a country's sulfuric acid production is a good indicator of its industrial strength. [9] Many methods for its production are known, including the contact process, the wet sulfuric acid process, and the lead chamber process. [10] Sulfuric acid is also a key substance in the chemical industry.