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Extrusion is a plastic deformation process in which raw material (billet) is forced to flow by compression through the die opening of a smaller cross-section area. The extrusion process is divided in two basic types: direct extrusion and indirect extrusion.
Examples of T-slotted profiles 1964 patent demonstrating early use of extruded T-slot members. Cross-section of 80/20 T-slotted profiles, 10 and 15 series A bicycle trailer for bike-trekking with three Euroboxes and aluminium profile framing
DFM stands for design for manufacturing, so as the name suggest the design is manufacturing friendly, in simple terms design that can be manufactured easily and cheaply. DFM guidelines define a set of rules for a person designing a product to ease the manufacturing process, reduce cost and time.
The design of an extrusion profile has a large impact on how readily it can be extruded. The maximum size for an extrusion is determined by finding the smallest circle that will fit around the cross-section, this is called the circumscribing circle. This diameter, in turn, controls the size of the die required, which ultimately determines if ...
EN 1990: Eurocode – Basis of structural design; EN 1991: Eurocode 1 – Actions on structures; European Standards for construction products relevant for aluminium structures; EN 1090-1 : Execution of steel structures and aluminium structures – Part 1 : General technical delivery conditions for structural steel and aluminium components;
6061 is an alloy used in the production of extrusions—long constant–cross-section structural shapes produced by pushing metal through a shaped die. Cold and Hot Stamping. 6061 sheet in the T4 condition can be formed with limited ductility in the cold state.
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Extrusions are particularly important in this regard, owing to the ease with which aluminium alloys, particularly the Al-Mg-Si series, can be extruded to form complex profiles. In general, stiffer and lighter designs can be achieved with aluminium alloy than is feasible with steels.