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Heat transfer vinyl comes in single colors, in the specialty options listed above, in full-color pattern options, and in a printable version that must be used with solvent ink & a solvent printer. It is best used for simple designs with minimal colors since each individual color or pattern used in the design must be cut, weeded, and heat pressed.
The term was later also applied to the indirect sublimation transfer printing process, which uses a standard ink-jet printer to deposit sublimation-capable ink onto a transfer sheet. The printed transfer sheet is then pressed with the substrate with heat, transferring the dye to the substrate, such as plastic or fabric, via sublimation.
Thermal-transfer printing is done by melting wax within the print heads of a specialized printer. The thermal-transfer print process utilises three main components: a non-movable print head, a carbon ribbon (the ink) and a substrate to be printed, which would typically be paper, synthetics, card or textile materials.
The disperse direct ink is a ‘stronger’ ink than the dye-sub kind, and this is very important for outdoor use, such as for fence fabric, flags and banners: artwork will last longer. Another benefit of aqueous-based sublimation ink is the absence of hazardous components as found in UV-curable, solvent and, even, in latex inks.
In contrast to Direct-to-garment (DTG) printing, in which designs are printed directly onto the garments, DTF employs a two-step process. [citation needed] The first step in the Direct-to-film (DTF) printing method involves initially printing the design onto a PET (Polyethylene Terephthalate) film and then applying an adhesive powder to the printed film.
For dye sublimation transfer paper, fabrics historically had to be white or light in color. 100% polyester, poly/cotton mix (the garment should be at least 50% polyester) microfibre and nylon can all be used. This printing process turns solid ink into a gas, avoiding a liquid stage.
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