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Case-hardening or carburization is the process of introducing carbon to the surface of a low-carbon iron, or more commonly a low-carbon steel object, in order to harden the surface. Iron which has a carbon content greater than ~0.02% is known as steel .
Frequently, the term "hardening" is associated with tempered steel. Both processes are used hand in hand when hardening steel. The two part process begins with hardening the steel so that it becomes hard and does not wear over time. However, very often, this process leaves the steel very brittle and susceptible to breaking during use.
Carburization can be used to increase the surface hardness of low carbon steel. [3] Early carburization used a direct application of charcoal packed around the sample to be treated (initially referred to as case hardening), but modern techniques use carbon-bearing gases or plasmas (such as carbon dioxide or methane). The process depends ...
The process applied is initially carburizing to the required case depth (up to 2.5 mm) at around 900-955°C, and then carbonitriding to achieve required carbonitrided case depth. The parts are then oil quenched, and the resulting part has a harder case than possibly achieved for carburization, and the addition of the carbonitrided layer ...
The case depth can be specified in two ways: total case depth or effective case depth. The total case depth is the true depth of the case. For most alloys, the effective case depth is the depth of the case that has a hardness equivalent of HRC50; however, some alloys specify a different hardness (40-60 HRC) at effective case depth; this is ...
This also inversely affects the depth of the case; i.e., a high carbon steel will form a hard, but shallow case. [ 14 ] A similar process is the trademarked "Nu-Tride" process, also known incorrectly as the "Kolene" process (which is the company's name), includes a preheat and an intermediate quench cycle.
Martempering is also known as stepped quenching or interrupted quenching.In this process, steel is heated above the upper critical point (above the transformation range) and then quenched in a hot-oil, molten-salt, or molten-lead bath kept at a temperature of 150-300 °C.
Quench polish quench (QPQ) is a specialized type of nitrocarburizing case hardening that increases corrosion resistance. It is sometimes known by the brand name of Tufftride, Tenifer or Melonite. [1] Three steps are involved: nitrocarburize ("quench"), polish, and post-oxidize ("quench"). [2]