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Epoxy moisture control systems can be applied over concrete with relative humidity levels up to 100%, and there are systems available on the market today that can be applied over concrete that is physically damp. In some cases, with the use of an epoxy moisture control system, floor coverings can be installed just 7 days after the slab is poured.
Epoxy is the family of basic components or cured end products of epoxy resins. Epoxy resins, also known as polyepoxides, are a class of reactive prepolymers and polymers which contain epoxide groups. The epoxide functional group is also collectively called epoxy. [1] The IUPAC name for an epoxide group is an oxirane.
In past decades attempts to protect concrete have included sealers ranging from wax to linseed oil. Today, high quality concrete sealers can block up to 99% of surface moisture. There are two main sealer categories: topical sealers (coatings) and penetrating sealers (reactive).
This effectively removes rust, scale, slats, etc., from the surface and produces an industrial grade cleaning and a rough surface finish. The roughness of the steel achieved after blasting is referred to as profile, which is measured in micrometers or mils. Commonly used to profile ranges for FBE coatings are 37 to 100 micrometers (1.5 to 4 mils).
Polymer concrete is a type of concrete that uses a polymer to replace lime-type cements as a binder. One specific type is epoxy granite, where the polymer used is exclusively epoxy. In some cases the polymer is used in addition to portland cement to form Polymer Cement Concrete (PCC) or Polymer Modified Concrete (PMC). [1]
Other reasons for covering concrete with synthetic resin flooring are to improve resistance to chemicals, enhancing resistance to impact and wear, and for aesthetic appearance purposes. Seamless polymer flooring can take many forms: [8] Floor seals applied at less than 6 mil (0.15 mm) Floor coatings applied at 6 - 12 mil (0.15 – 0.3 mm)
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