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The amount of strain in the stable neck is called the natural draw ratio [6] because it is determined by the material's hardening characteristics, not the amount of drawing imposed on the material. Ductile polymers often exhibit stable necks because molecular orientation provides a mechanism for hardening that predominates at large strains. [7]
Draw resonance has not been found to be a function of the flow rate, however. A polymer melt approaching a Newtonian fluid such as PET can have a drawdown ratio of around 20, whereas highly shear thinning and viscoelastic polymer melts such as polyethylene, polystyrene, and polypropylene may have critical drawdown ratios as low as 3.
Successful drawing depends on the flow and stretch of the material. Steels, copper alloys, and aluminium alloys are commonly drawn metals. [4]In sheet metal drawing, as a die forms a shape from a flat sheet of metal (the "blank"), the material is forced to move and conform to the die.
It can be done with hot or cold material. Commonly extruded materials include metals, polymers, ceramics, concrete, modelling clay, and foodstuffs. Products of extrusion are generally called extrudates. HDPE pipe during extrusion. The HDPE material is coming from the heater, into the die, then into the cooling tank.
In the extrusion of plastics, the raw compound material is commonly in the form of nurdles (small beads, often called resin) that are gravity fed from a top mounted hopper into the barrel of the extruder. Additives such as colorants and UV inhibitors (in either liquid or pellet form) are often used and can be mixed into the resin prior to ...
Semi-crystalline polymers such as polyethylene show brittle fracture under stress if exposed to stress cracking agents. In such polymers, the crystallites are connected by the tie molecules through the amorphous phase. The tie molecules play an important role in the mechanical properties of the polymer through the transferring of load.
The synthesis and processing of polyacetylene films affects the properties. Increasing the catalyst ratio creates thicker films with a greater draw ratio, allowing them to be stretched further. [8] Lower catalyst loadings leads to the formation of dark red gels, which can be converted to films by cutting and pressing between glass plates. [20]
Blind holes are created by pins that are supported at only one end; hence such pins should not be long. Longer pins will deflect more and be pushed by the pressure of the molten plastic material during molding. It is recommended that hole depth-to-diameter ratio should not be more than 2.