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A few sizes are close enough to interchange for most purposes, such as 19 mm (close to 3 ⁄ 4 inch (19.05 mm)), 8 mm (close to 5 ⁄ 16 inch (7.94 mm)) and 4 mm (close to 5 ⁄ 32 inch (3.97 mm)). In reality, a wrench with a width across the flats of exactly 15 mm would fit too tightly to use on a bolt with a width across the flats of 15 mm.
Sizes that may interchange, depending on the precision needed, include 2 mm (close to 5 ⁄ 64 inch (1.98 mm)), 4 mm (close to 5 ⁄ 32 inch (3.97 mm)) and 8 mm (close to 5 ⁄ 16 inch (7.94 mm)). In reality, a wrench with a width across the flats of exactly 15 mm would fit too tightly to use on a bolt with a width across the flats of 15 mm.
In 1913, Woolley and Meredith defined them like Anthony, but gave the following dimensions: hex head cap screws up to and including 7 ⁄ 16 inch (11.1125 mm) have a head that is 3 ⁄ 16 inch (4.7625 mm) larger than the shank diameter; screws greater than 1 ⁄ 2 inch (12.7 mm) in diameter have a head that is 1 ⁄ 4 inch (6.35 mm) larger than ...
BA threads have diameters of 6 mm (0BA) and smaller, and were and still are particularly used in precision machinery. The Whitworth 55° angle remains commonly used today worldwide in form of the 15 British standard pipe threads defined in ISO 7, which are commonly used in water supply, cooling, pneumatics, and hydraulic systems.
For both of these rules of thumb (85%/90% and major minus pitch), the tap drill size yielded is not necessarily the only possible one, but it is a good one for general use. The 85% and 90% rules works best in the range of 1 ⁄ 4 –1 in (6.4–25.4 mm), the sizes most important on many shop floors. Some sizes outside that range have different ...
To calculate the major diameter of "aught" size screws count the number of extra zeroes and multiply this number by 0.013 in and subtract from 0.060 in. For example, the major diameter of a #0000 screw is 0.060 in − (3 × 0.013 in) = 0.060 in − 0.039 in = 0.021 in.