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Paintless dent repair may be used on both aluminum and steel panels. Common practical uses for paintless dent repair is the repair of hail damage, door dings, creases, body/feature line dents, and minor collision damage. The method can also be utilized to prepare a damaged panel for repainting by minimizing the use of body filler.
Typically the sheets are in the 0.5 to 3 mm (0.020 to 0.118 in) thickness range. Forcing a large current through the spot will melt the metal and form the weld. The attractive feature of spot welding is that a large amount of energy can be delivered to the spot in a very short time (approximately 10–100 milliseconds). [2]
A specialized process, called shot welding, can be used to spot weld stainless steel. There are three basic types of resistance welding bonds: solid state, fusion, and reflow braze. In a solid state bond , also called a thermo-compression bond, dissimilar materials with dissimilar grain structure, e.g. molybdenum to tungsten, are joined using a ...
The heat from the welding process and subsequent re-cooling causes this change from the weld interface to the termination of the sensitizing temperature in the base metal. The extent and magnitude of property change depends primarily on the base material, the weld filler metal, and the amount and concentration of heat input by the welding process.
Nonconsumable electrode, slow, high quality welds Aerospace, Construction (piping), Tool and Die Plasma Arc Welding: 15: PAW Nonconsumable electrode, constricted arc Tubing, instrumentation Shielded Metal Arc Welding [5] 111: SMAW Consumable electrode covered in flux, can weld any metal as long as they have the right electrode
In friction stir spot welding, individual spot welds are created by pressing a rotating tool with high force onto the top surface of two sheets that overlap each other in the lap joint. The frictional heat and the high pressure plastify the workpiece material, so that the tip of the pin plunges into the joint area between the two sheets and ...
Most weld purging is carried out on joints made by the TIG or GTAW arc welding process. [6] When the laser welding process is chosen, joints or welds being made on reactive materials will need to be carried out and in the case of electron beam welding, this is carried out in a vacuum, in which case purging takes place by complete evacuation of all gas.
Undercutting is when the weld reduces the base metal's cross-sectional thickness and reduces the strength of the weld and workpieces. One reason for this type of defect is excessive current, which causes the edges of the joint to melt and drain into the weld, thus leaving a drain-like impression along the length of the weld.