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For long straight cuts on sheet metal or for light cut-off work, a standard circular saw is used with a 7 + 1 ⁄ 4-inch cutting wheel. These cutting discs are made just like the smaller wheels of an angle grinder, with resin bonded abrasive material, or are of metal with a diamond-coated edge. A cutoff saw is used for cutting larger items ...
Large versions can cut sheet metal up to 12 gauge. [5] An alternative to the hand tools are hydraulically powered tools attached to heavy machinery. They are usually used to cut materials that are too bulky to be transported to a cutting facility, too big or dangerous for the hand tools and are stored at remote locations (e.g. mines, forests). [6]
Various examples of metal swarf, including a block of compressed swarf. Broken up chips are preferred over stringy drill chips. [1]Metal swarf, also known as chips or by other process-specific names (such as turnings, filings, or shavings), are pieces of metal that are the debris or waste resulting from machining or similar subtractive (material-removing) manufacturing processes.
Grinding is a subset of cutting, as grinding is a true metal-cutting process. Each grain of abrasive functions as a microscopic single-point cutting edge (although of high negative rake angle), and shears a tiny chip that is analogous to what would conventionally be called a "cut" chip (turning, milling, drilling, tapping, etc.) [citation needed].
Cutting tool materials must be harder than the material which is to be cut, and the tool must be able to withstand the heat and force generated in the metal-cutting process. Also, the tool must have a specific geometry, with clearance angles designed so that the cutting edge can contact the workpiece without the rest of the tool dragging on the ...
Detail of a double-cut flat file showing cutting surfaces on both wide and narrow faces. A file is a tool used to remove fine amounts of material from a workpiece. It is common in woodworking, metalworking, and other similar trade and hobby tasks.