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Schematic of a machine tap. Below is a comprehensive drill and tap size chart for all drills and taps, imperial and metric, up to 36.5 millimetres (1.44 in) in diameter.. In manufactured parts, holes with female screw threads are often needed; they accept male screws to facilitate the building and fastening of a finished assembly.
One aspect of this method of sizing is that the size increment between drill bits becomes larger as bit sizes get smaller: 100% for the step from 1/64 to 1/32, but a much smaller percentage between 1 47/64 and 1 3/4. Drill bit sizes are written as irreducible fractions. So, instead of 78/64 inch, or 1 14/64 inch, the size is noted as 1 7/32 inch.
Drill bit. From top: Spade, brad point, masonry, and twist drills bits. Drill bit (upper left), mounted on a pistol-grip electric drill. A set of masonry drills. A drill bit is a cutting tool used in a drill to remove material to create holes, almost always of circular cross-section. Drill bits come in many sizes and shapes and can create ...
where is the tap drill size, is the major diameter of the tap (e.g., 10 mm for a M10×1.5 tap), and pitch is the pitch of the thread (1.5 mm in the case of a standard M10 tap) and so the correct drill size is 8.5 mm. This works for both fine and coarse pitches, and also produces an approximate 75% thread.
The Jacobs Taper (abbreviated JT) is commonly used to secure drill press chucks to an arbor. The taper angles are not consistent varying from 1.41° per side for No. 0 (and the obscure # 2 + 1 ⁄ 2) to 2.33° per side for No. 2 (and No. 2 short). There are also several sizes between No. 2 and No. 3: No. 2 short, No. 6 and No. 33.
Right now the chart doesn't reflect the fact that there are several acceptable tap drills for each thread size, with each giving a different percentage of thread between 60% to 75%. For example, for a 1/4-28 thread, any of these 3 tap drills may be acceptable: #3 (~75% thread), #2 (~60% thread), or 7/32 (~68% thread).
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