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Notching is a metal-cutting process used on sheet-metal or thin bar-stock, sometimes on angle sections or tube. A shearing or punching process is used in a press, so as to cut vertically down and perpendicular to the surface, working from the edge of a work-piece.
For standardized testing of fracture toughness by the Charpy impact method, specimen and notch dimensions are most often taken from American standard ASTM E23, or British standard BS EN ISO 148-1:2009. For all notch types, a key parameter in governing stress concentration and failure in notched materials is the notch tip curvature or radius. [1]
A power shear is electrically or pneumatically powered hand tool designed to blank large pieces of sheet metal. They are designed to cut straight lines and relatively large radius curves. They are advantageous over a bandsaw because there is not a size limit. Large versions can cut sheet metal up to 12 gauge. [5]
When sheet metal is bent, it stretches in length. The bend deduction is the amount the sheet metal will stretch when bent as measured from the outside edges of the bend. The bend radius refers to the inside radius. The formed bend radius is dependent upon the dies used, the material properties, and the material thickness.
An interior or exterior corner, with an angle or type of bevel, is called a "chamfer". Fillet geometry, when on an interior corner is a line of concave function , whereas a fillet on an exterior corner is a line of convex function (in these cases, fillets are typically referred to as rounds).
Sheet metal is available in flat pieces or coiled strips. The coils are formed by running a continuous sheet of metal through a roll slitter. In most of the world, sheet metal thickness is consistently specified in millimeters. In the U.S., the thickness of sheet metal is commonly specified by a traditional, non-linear measure known as its ...
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