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Copper foil. Copper foil is a thin sheet of copper metal that is widely used in various applications due to its excellent electrical conductivity, malleability, and corrosion resistance. It is an essential material in the electronics industry, especially for manufacturing printed circuit boards (PCBs) and other electronic components. [1]
The alloy typically consists of 85–88% copper and the remainder being zinc. It is also known by other names such as "composition gold leaf", "Dutch gold", "Schlagmetal" and "Schlag leaf". [1] It is very malleable and ductile and so can be beaten into very thin sheets. These sheets are sold for use as metal leaf or imitation gold leaf. [2]
Paul Revere's Copper Mill with Canton Viaduct in the foreground. Copper rolling is the process of converting large blocks of copper into thin sheets by rolling them gradually down to size. These sheets of copper were used in the 18th and 19th centuries mainly to plate the bottoms of ships.
Gilding is the process of applying a thin layer of metal on another surface. Goldbeating , the technique of producing metal leaves, has been known for more than 5,000 years. A small gold nugget 5 mm in diameter can be expanded to about 20,000 times its initial surface through hammering, producing a gold foil surface of about one half square ...
Sheet metal is metal formed into thin, flat pieces, usually by an industrial process. Thicknesses can vary significantly; extremely thin sheets are considered foil or leaf, and pieces thicker than 6 mm (0.25 in) are considered plate, such as plate steel, a class of structural steel. Sheet metal is available in flat pieces or coiled strips.
A familiar example is the household mirror, which typically has a thin metal coating on the back of a sheet of glass to form a reflective interface. The process of silvering was once commonly used to produce mirrors, while more recently the metal layer is deposited using techniques such as sputtering .