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Free machining steel costs 15 to 20% more than standard steel, but this higher cost is offset by increased machining speeds, larger cuts, and longer tool life. [ 1 ] The disadvantages of free machining steel are: ductility is decreased; impact resistance is reduced; copper -based brazed joints suffer from embrittlement with bismuth free ...
There are four types of materials available: O-1 tool steel, A-2 tool steel, A-6 tool steel, and 1018 steel (low-carbon or low-carb steel). Lengths are either 18 or 36 in (457 or 914 mm) long, various widths up to 16 in (406 mm) are available, and thicknesses range from 1 ⁄ 64 to 2.875 in (0.40 to 73.03 mm).
Plate steel is loaded on the table and the parts are cut out as programmed. The support table consists of a grid of bars that can be replaced when worn. Higher-end burn tables may include CNC punch capability using a carousel of punches and taps. In fabrication of structural steel by plasma and laser cutting, robots move the cutting head in ...
Machinability is the ease with which a metal can be cut permitting the removal of the material with a satisfactory finish at low cost. [1] Materials with good machinability (free machining materials) require little power to cut, can be cut quickly, easily obtain a good finish, and do not cause significant wear on the tooling.
A simple shape (e.g. a square, circle, or hexagon) is cut directly from the sheet. A complex shape can be cut out by making many square or rounded cuts around the perimeter. A punch is less flexible than a laser for cutting compound shapes, but faster for repetitive shapes (for example, the grille of an air-conditioning unit).
Chisel — a sharpened blade for cutting roots, digging and prying. A pinch point bar has a chisel at one end. Bars are typically 5 to 6 ft (1.5 to 1.8 m) long and weigh 15 to 23 lb (6.8 to 10.4 kg). They are usually made entirely of cylindrical or hexagonal forged steel with a diameter of approximately 1 in (2.5 cm).
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Cutting-stock problems can be classified in several ways. [1] One way is the dimensionality of the cutting: the above example illustrates a one-dimensional (1D) problem; other industrial applications of 1D occur when cutting pipes, cables, and steel bars. Two-dimensional (2D) problems are encountered in furniture, clothing and glass production.