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Schematic of a machine tap. Below is a comprehensive drill and tap size chart for all drills and taps: Inch, imperial, and metric, up to 36.5 millimetres (1.44 in) in diameter. In manufactured parts, holes with female screw threads are often needed; they accept male screws to facilitate the building and fastening of a finished assembly.
Many are cutting tools; others are forming tools. A tap is used to cut or form the female portion of the mating pair (e.g. a nut). A die is used to cut or form the male portion of the mating pair (e.g. a bolt). The process of cutting or forming threads using a tap is called tapping, whereas the process using a die is called threading.
Below is a chart providing the decimal-fraction equivalents that are most relevant to fractional-inch drill bit sizes (that is, 0 to 1 by 64ths). (Decimal places for .25, .5, and .75 are shown to thousandths [.250, .500, .750], which is how machinists usually think about them ["two-fifty", "five hundred", "seven-fifty"]. Machinists generally ...
The thread form is slightly modified to increase the minor diameter, and thus the strength of screws and taps. The major diameter still extends to within 1 / 8 H of the theoretical sharp V, but the total depth of the thread is reduced 4% from 5 / 8 H = 5 / 8 cos(30°) P ≈ 0.541P to 0.52P. [5]
The B-form shank is a variant for high-torque applications, and has a flange one size larger relative to its shaft diameter. (Thus, an A-40 shank will fit into a B-50 socket.) Forms C and D are simplified variants of A and B for manual use, eliminating features to accommodate automatic tool changers like a V-groove and associated orientation ...
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Whitworth thread form. The form of a Whitworth thread is based on a fundamental triangle with an angle of 55° at each peak and valley. The sides are at a flank angle of Θ = 27.5° perpendicular to the axis. Thus, if the thread pitch is p, the height of the fundamental triangle is H = p/(2tanΘ) = 0.96049106p.
A metric ISO screw thread is designated by the letter M followed by the value of the nominal diameter D (the maximum thread diameter) and the pitch P, both expressed in millimetres and separated by a dash or sometimes the multiplication sign, × (e.g. M8-1.25 or M8×1.25).