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Each thermal profile is ranked on how it fits in a process window (the specification or tolerance limit). [6] Raw temperature values are normalized in terms of a percentage relative to both the process mean and the window limits. The center of the process window is defined as zero, and the extreme edges of the process window are ±99%. [6]
A thermal profile can be ranked on how it fits in a process window (the specification or tolerance limit). [1] Raw temperature values are normalized in terms of a percentage relative to both the process mean and the window limits. The center of the process window is defined as zero, and the extreme edges of the process window are ±99%. [1]
The process window is a graph with a range of parameters for a specific manufacturing process that yields a defined result. Typically multiple parameters are plotted in such a graph with a central region where the process behaves well, while the outer borders define regions where the process becomes unstable or returns an unfavourable result.
For example, if a shaft with a nominal diameter of 10 mm is to have a sliding fit within a hole, the shaft might be specified with a tolerance range from 9.964 to 10 mm (i.e., a zero fundamental deviation, but a lower deviation of 0.036 mm) and the hole might be specified with a tolerance range from 10.04 mm to 10.076 mm (0.04 mm fundamental ...
Control charts are graphical plots used in production control to determine whether quality and manufacturing processes are being controlled under stable conditions. (ISO 7870-1) [1] The hourly status is arranged on the graph, and the occurrence of abnormalities is judged based on the presence of data that differs from the conventional trend or deviates from the control limit line.
Tolerance analysis is the general term for activities related to the study of accumulated variation in mechanical parts and assemblies. Its methods may be used on other types of systems subject to accumulated variation, such as mechanical and electrical systems.
To be sure that there will be enough clearance between the shaft and its hole, taking account of the tolerance, an allowance is intentionally introduced in the dimensions specified. The hole diameter might be specified as 10.03 mm with a manufacturing tolerance of ±0.01 mm ("plus-or-minus" 0.01 mm).
For a part dimensioned at 10 mm, IT14 allows for up to 0.36 mm of variation in size. As the IT grade number increases, the tolerances increase; similarly, for larger nominal sizes, the standard tolerances increase. For a part dimensioned at 100 mm, IT14 allows for up to 0.87 mm of variation in size.