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As well as protection, effective heat shields can give a performance benefit by reducing engine bay temperatures, therefore reducing the temperature of the air entering the engine. [5] Heat shields vary widely in price, but most are easy to fit, usually by stainless steel clips, high temperature tape or specially designed metal cable ties.
The key to a reusable shield against this type of heating is very low-density material, similar to how a thermos bottle inhibits convective heat transfer. [citation needed] Some high-temperature metal alloys can withstand reentry heat; they simply get hot and re-radiate the absorbed heat.
AVCOAT was used for the heat shield on NASA's Apollo command module. [4] In its final Apollo form, this material was called AVCOAT 5026–39. Although AVCOAT was not used for the Space Shuttle orbiters, NASA again used the material for its Orion spacecraft [5] first for the initial Orion test and then for a different type of heat shield for the later Orions.
White sands test sample, owned by Thermashield, LLC. Starlite is an intumescent material said to be able to withstand and insulate from extreme heat. It was invented by British hairdresser and amateur chemist Maurice Ward (1933–2011) during the 1970s and 1980s, and received significant publicity after coverage of the material aired in 1990 on the BBC science and technology show Tomorrow's ...
The first reentry test of a PICA-X heat shield was on the Dragon C1 mission on 8 December 2010. [35] The PICA-X heat shield was designed, developed and fully qualified by a small team of a dozen engineers and technicians in less than four years. [33] PICA-X is ten times less expensive to manufacture than the NASA PICA heat shield material. [36]
The key difference between a heat shield and insulating the pipe, through either wrapping or thermal coating, is the air gap that exists between the exhaust and the shield. More recently technology has become available to apply ceramic thermal barrier coatings onto flexible aluminium in order to increase the thermal insulatory properties.