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The first expanded polystyrene ICF Wall forms were developed in the late 1960s with the expiration of the original patent and the advent of modern foam plastics by BASF. [citation needed] Canadian contractor Werner Gregori filed the first patent for a foam concrete form in 1966 with a block "measuring 16 inches high by 48 inches long with a tongue-and-groove interlock, metal ties, and a waffle ...
Styrofoam insulation extruded polystyrene foam (XPS), owned and manufactured by DuPont. Styrofoam is a genericized trademarked brand of closed-cell extruded polystyrene foam (XPS), manufactured to provide continuous building insulation board used in walls, roofs, and foundations as thermal insulation and as a water barrier.
Weight may cause ceilings to sag if the material is very heavy. Professional installers know how to avoid this, and typical sheet rock is fine when dense-packed. Will settle over time, losing some of its effectiveness. Unscrupulous contractors may "fluff" insulation using fewer bags than optimal for a desired R-value.
Polystyrene is commonly injection molded, vacuum formed, or extruded, while expanded polystyrene is either extruded or molded in a special process. Polystyrene copolymers are also produced; these contain one or more other monomers in addition to styrene.
Stacked blocks of geofoam at a construction site. Geofoam is expanded polystyrene (EPS) or extruded polystyrene (XPS) manufactured into large lightweight blocks. The blocks vary in size but are often 2 m × 0.75 m × 0.75 m (6.6 ft × 2.5 ft × 2.5 ft).
The board can be sheet metal, fibre cement, magnesium oxide board (MgO), plywood or oriented strand board (OSB), and the core can either be expanded polystyrene foam (EPS), extruded polystyrene foam (XPS), polyisocyanurate foam, polyurethane foam, or be composite honeycomb (HSC).
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