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Bar stock, also (colloquially) known as blank, slug or billet, [1] is a common form of raw purified metal, used by industry to manufacture metal parts and products. Bar stock is available in a variety of extrusion shapes and lengths. The most common shapes are round (circular cross-section), rectangular, square and hexagonal.
Tailored blanks are semi-finished parts, which are typically made from sheets with different alloys, thicknesses, coatings or material properties. After joining, these will be subjected to deep drawing or stamping. Tailored blanks were developed by ThyssenKrupp to make sheets that were wider than those made on available rolling mills of the ...
First, the metal (or metals in the case of clad or multilayered coins) is rolled out into a large roll or sheet of the correct thickness. This process is often done by third parties, not by the mint itself. These flat rolls or sheets of metal are then punched out into round blanks that are a little larger than the coin being struck.
The shaving process is a finishing operation where a small amount of metal is sheared away from an already blanked part. Its main purpose is to obtain better dimensional accuracy, but secondary purposes include squaring the edge and smoothing the edge. Blanked parts can be shaved to an accuracy of up to 0.025 mm (0.001 in). [4]
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A metal cup with a detailed feature at the bottom is an example of the difference between formed and drawn. The bottom of the cup was formed while the sides were drawn. Extruding: Extruding is the act of severely deforming blanks of metal called slugs into finished parts such as an aluminum I-beam. Extrusion dies use extremely high pressure ...