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Below are some common spanner sizes for metric screw threads. Hexagonal (generally abbreviated to "hex") head widths (width across flats, spanner size) are for DIN 934 hex nuts and hex head bolts. Other (usually smaller) sizes may occur to reduce weight or cost, including the small series flange bolts defined in ISO 4162 which typically have ...
Machine screws with different thread diameters Hex key set with metric sizes from 2 mm to 10 mm according to sizes for use with ISO 262 screw sizes (except 3.5 mm for M6 internal set screw) For each size bolt or screw and type of head, there is a corresponding size driver prescribed by various ISO standards, including:
The size is imprinted on the spanners in millimeter values or inch sizes with intermediate sizes in fractions (older British and current US spanners). The two systems are in general not compatible, which can result in rounding of nuts and bolts (i.e. using a 13 mm (0.51 in) spanner in place of a 1 ⁄ 2 inch (12.70 mm)).
Graphic representation of formulas for the pitches of threads of screw bolts A good summary of screw thread standards in current use in 1914 was given in Colvin FH, Stanley FA (eds) (1914): American Machinists' Handbook, 2nd ed, New York and London, McGraw-Hill, pp. 16–22. USS, metric, Whitworth, and BA standards are
Example (inch, coarse): For size 7 ⁄ 16 (this is the diameter of the intended screw in fraction form)-14 (this is the number of threads per inch; 14 is considered coarse), 0.437 in × 0.85 = 0.371 in. Therefore, a size 7 ⁄ 16 screw (7 ⁄ 16 ≈ 0.437) with 14 threads per inch (coarse) needs a tap drill with a diameter of about 0.371 inches.
where is the tap drill size, is the major diameter of the tap (e.g., 10 mm for a M10×1.5 tap), and pitch is the pitch of the thread (1.5 mm in the case of a standard M10 tap) and so the correct drill size is 8.5 mm. This works for both fine and coarse pitches, and also produces an approximate 75% thread.