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Cold saw blades are used to cut metal using a relatively slow rotational speed, usually less than 5000 surface feet per minute (SFM) (25 m/s), and a high chip load per tooth, usually between .001"–.003" (0.025–0.08 mm) per tooth. These blades are driven by a high power motor and high-torque gear reduction unit or an AC vector drive.
A reciprocating saw is a type of handheld, small, machine-powered saw, in which the cutting action is achieved through a push-and-pull ("reciprocating") or back-and-forth motion of the blade. The original trade name, Sawzall , is often used in the United States , where Milwaukee Electric Tool first produced a tool of this type in 1951.
Abrasive saws typically use composite friction disk blades to abrasively cut through the steel. The disks are consumable items as they wear throughout the cut. The abrasive disks for these saws are typically 14 in (360 mm) in diameter and 7 ⁄ 64 in (2.8 mm) thick. Larger saws use 410 mm (16 in) diameter blades.
The blade is made of non-rustproof carbon steel, blue-plastered by hand and finely forged from the base to the tip of the knife. The 90 mm (3.5 in) long blade shows patina (dark spots) caused by decades of use. It can easily be sharpened to a shaving sharp edge. Carbon steel is a popular choice for rough-use knives and cheaper options.
The type of core that can be used depends on the type of materials that the diamond blade is designed to cut. Generally, there are three types of sintered metal-bonded diamond blades according to their manufacturing methods: wholly sintered diamond blades, silver brazed diamond blades and laser welded diamond blades.
Metalworking generally is divided into three categories: forming, cutting, and joining. Most metal cutting is done by high speed steel tools or carbide tools. [7] Each of these categories contains various processes. Prior to most operations, the metal must be marked out and/or measured, depending on the desired finished product.