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The main advantages are the reusable mold, good surface finish, good dimensional accuracy, and high production rates. Typical tolerances are 0.4 mm for the first 25 mm (0.98 in) for the first inch) and 0.02 mm for each additional centimeter (0.002 in per in); if the dimension crosses the parting line add an additional 0.25 mm (0.0098 in).
Ceramic mold casting, also known ambiguously as ceramic molding, [1] is a group of metal casting processes that use ceramics as the mold material. It is a combination of plaster mold casting and investment casting. [2] [3] There are two types of ceramic mold casting: the Shaw process and the Unicast process. [4]
[26] [27] It is also used for countertops and bathroom tiling because of the ease of working the material and its property as the "quiet stone". A weathered or aged appearance occurs naturally over time as the patina is enhanced. Soapstone can be used to create molds for casting objects from soft metals, such as pewter or silver. The soft stone ...
Like sand casting, plaster mold casting is an expendable mold process, however it can only be used with non-ferrous materials. It is used for castings as small as 30 g (1 oz) to as large as 7–10 kg (15–22 lb). Generally, the form takes less than a week to prepare. Production rates of 1–10 units/hr can be achieved with plaster molds. [1] [2]
Strapwork: Imitates thick lengths of leather straps applied to a surface to produce pattern of ribs in connected circles, squares, scrolls, lozenges etc. Popular in England in 16th and 17th centuries, used in plaster on ceilings, [10] also sculpted in stone on exterior of buildings, e.g. around entrance doors.
Investment casting is so named because the process invests (surrounds) the pattern with refractory material to make a mould, and a molten substance is cast into the mold. Materials that can be cast include stainless steel alloys, brass, aluminium, carbon steel and glass.