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Fillers (or filling machines) are used for packaging, mainly for food/beverage but for other products as well. These are used to fill either a bottle or a pouch, depending on the product. There are several types of fillers used by the packaging industry. The following are the most common:
The typical machine is loaded with a continuous flat roll of plastic film, which has usually had labeling and artwork applied. Plastic is the most commonly used packaging material in the food industry, but the technology can be used to form continuous metallized foil/film, paper, and fabric product containers by changing the edge sealing/seaming methods.
Moving from manual operations, through semi-automatic operations to fully automated packaging lines offers advantages to some packagers. [2] Other than the obvious control of labor costs, quality can be more consistent, and throughput can be optimized.
Liquid level machines fill bottles so they appear to be filled to the same line on every bottle, while volumetric filling machines fill each bottle with exactly the same amount of liquid. Overflow pressure fillers are the most popular machines with beverage makers, while gravity filling machines are most cost effective.
Due to automatic start up and filling processes BFS machines require no human interaction during the actual BFS process. However, certain adjustments or interventions need to be carried out by personnel. Both particle and microbiological contamination monitoring are required in a BFS machine environment, as well as routine CIP/SIP processes. [20]
The filling and grinding process steps can therefore be combined in a single machine. This means that the filling product is moved by the vacuum filler and, during filling, it is chopped to the final grain size within the grinding system. An important application for inline grinding systems is dry sausage or fresh sausage production. Minced ...
Auger filling machines can be used for packaging dry products including powders, seeds, vitamins, and other small items. Other complex machines exist in the contract packaging industry, such as the vertical form fill sealing machine. This machine produces plastics bags from a roll of film while simultaneously filling the bags with liquid or ...
The lid is then opened and the product removed. Automatic belt vacuum chamber machines are typically used for high-speed packaging of large items, and also have the capability to vacuum seal liquids. The lid generally travels straight up and down. Automatic belt vacuum chamber packaging machines are commonly used for: Fresh meat (large portions)