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Such an appropriately sized drill is called a tap drill for that size of thread, because it is a correct drill to be followed by the tap. Many thread sizes have several possible tap drills, because they yield threads of varying thread depth between 50% and 100%. Usually thread depths of 60% to 75% are desired. People frequently use a chart such ...
where is the tap drill size, is the major diameter of the tap (e.g., 3 ⁄ 8 in for a 3 ⁄ 8-16 tap), and / is the thread pitch (1 ⁄ 16 inch in the case of a 3 ⁄ 8-16 tap). For a 3 ⁄ 8 -16 tap, the above formula would produce 5 ⁄ 16 , which is the correct tap drill diameter.
The thread form is slightly modified to increase the minor diameter, and thus the strength of screws and taps. The major diameter still extends to within 1 / 8 H of the theoretical sharp V, but the total depth of the thread is reduced 4% from 5 / 8 H = 5 / 8 cos(30°) P ≈ 0.541P to 0.52P. [5]
The thread depth is 0.54125 × pitch. The outermost 1 ⁄ 8 and the innermost 1 ⁄ 4 of the height H of the V-shape are cut off from the profile. The relationship between the height H and the pitch P is found using the following equation where θ is half the included angle of the thread, in this case 30°: [ 3 ]
The thread form follows the British Standard Whitworth standard: Symmetrical V-thread in which the angle between the flanks is 55° (measured in an axial plane) One-sixth of this sharp V is truncated at the top and the bottom; The threads are rounded equally at crests and roots by circular arcs ending tangentially with the flanks where r ≈ 0 ...
The sealants, where used, are typically thread seal tape thread sealant or a thread seal paste pipe dope (sometimes similar in composition to plumber's putty). Because the thread body is tapered (0.75 in/ft or 62.5 mm/m), a larger diameter keeps compressing into a smaller diameter and finally forms a seal (no clearance remains between the ...