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Burrs are a rotary analog to files that cut linearly (hence their alternate name, rotary files). They share many similarities with endmills and router bits, with the notable distinction that the latter typically have their toolpaths dictated by the machine, while burrs are frequently operated in a freehand manner. However, there is substantial ...
A single-cut file has one set of parallel teeth while a cross-cut or double-cut file has a second set of cuts forming diamond shaped cutting surfaces. [1] In Swiss-pattern files the teeth are cut at a shallower angle, and are graded by number, with a number 1 file being coarser than a number 2, etc.
This makes metal cutting somewhat different (in its mechanics) from slicing softer materials with a blade. The milling process removes material by performing many separate, small cuts. This is accomplished by using a cutter with many teeth, spinning the cutter at high speed, or advancing the material through the cutter slowly; most often it is ...
Linear cutting tools include tool bits (single-point cutting tools) and broaches. Rotary cutting tools include drill bits, countersinks and counterbores, taps and dies, reamers, and cold saw blades. Other cutting tools, such as bandsaw blades, hacksaw blades, and fly cutters, combine aspects of linear and rotary motion. The majority of these ...
Drilling is a cutting process where a drill bit is spun to cut a hole of circular cross-section in solid materials. The drill bit is usually a rotary cutting tool, often multi-point. The bit is pressed against the work-piece and rotated at rates from hundreds to thousands of revolutions per minute.
A spade drill bit for metal is a two part bit with a tool holder and an insertable tip, called an insert. The inserts come in various sizes that range from 7 ⁄ 16 to 2.5 inches (11 to 64 mm). The tool holder usually has a coolant passage running through it. [13] They are capable of cutting to a depth of about 10 times the bit diameter.
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