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Cutting speed may be defined as the rate at the workpiece surface, irrespective of the machining operation used. A cutting speed for mild steel of 100 ft/min is the same whether it is the speed of the cutter passing over the workpiece, such as in a turning operation, or the speed of the cutter moving past a workpiece, such as in a milling operation.
Machining is a form of subtractive manufacturing, [1] which utilizes machine tools, in contrast to additive manufacturing (e.g. 3D printing), which uses controlled addition of material. Machining is a major process of the manufacture of many metal products, but it can also be used on other materials such as wood, plastic, ceramic, and ...
SFM is a combination of diameter and the velocity of the material measured in feet-per-minute as the spindle of a milling machine or lathe. 1 SFM equals 0.00508 surface meter per second (meter per second, or m/s, is the SI unit of speed). The faster the spindle turns, and/or the larger the diameter, the higher the SFM.
Creep-feed grinding (CFG) was a grinding process which was invented in Germany in the late 1950s by Edmund and Gerhard Lang. Normal grinding is used primarily to finish surfaces, but CFG is used for high rates of material removal, competing with milling and turning as a manufacturing process choice. CFG has grinding depth up to 6 mm (0.236 ...
The speed at which the piece advances through the cutter is called feed rate, or just feed; it is most often measured as distance per time (inches per minute [in/min or ipm] or millimeters per minute [mm/min]), although distance per revolution or per cutter tooth are also sometimes used. There are two major classes of milling process:
As each part is machined, the cutting tool creates a final cut to separate the part from the bar stock, and the feeder continues to feed the bar for the next part, allowing for continual operation of the machine. There are two types of bar feeds used in lathe machining: Hydrodynamic bar feeds, which rest the bar stock in a series of channels ...
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By minimizing the forces we can increase tool life. Different optimization method can be used considering process parameters like feed rate, spindle speed, steps, tool diameter, magnitude and preset maximum force. The optimization can be done for minimum machining time, minimum tool travel, minimum production cost or for good surface finish.